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If you have spent any time on our Salazar Packaging website, or reading this blog, you may have stumbled across a term we use quite commonly, “Semi-Custom packaging.” Our first two related posts below cover this term quite extensively, but semi-custom essentially means a printed die-cut mailer box that is one of our existing sizes, branded with your unique custom graphics. We don’t tend to like to use the term “Standard sizes,” as this implies that there is a small, medium or large option that can be ordered like a bag of popcorn. There are truly no industry standard sizes for custom packaging. In fact, many times people will contact us and ask if we have a medium-sized box. We typically respond by asking, “what is your definition of medium?”

The reality is, we probably have a size that is right for you. We are proud to say we now have over 240 cutting dies, small to large and able to accommodate a variety of products. These range from lock front mailers to indestructo style mailers, to top tuck style—all in a variety of board grades, such as E, B and C Flute. The benefit with all of these sizes is that if one of them works for you, it means you do not have to pay for the tooling cost to purchase a new cutting die (typically a savings of about $600-1200). Below are some of our most popular sizes for some of the most popular products and applications. But of course, it is far from a complete list, and we encourage you to contact us regarding your specific needs.

Eyeglass Wear

Popular Sizes: 7 x 4 x 3, 6-1/4 x 4-1/8 x 2

Popular Fluting: E Flute

Popular Styles: Lock Front Mailer

Shaving/Razors

Popular Sizes: 8-1/2 x 6-1/2 x 2-1/8, 7-1/8 x 7 x 2-5/16

Popular Fluting: E Flute

Popular Styles: Lock Front, Top Tuck

Standard Box Sizes for Shaving

Cosmetic

Popular Sizes: 5-1/4 x 7-1/4 x 2-1/4, 5-1/4 x 8-1/2 x 2-1/4

Popular Fluting: E Flute

Popular Styles: Lock Front, top tuck

Semi-Custom Packaging for Cosmetics

Book Boxes

Popular Sizes: 10 x 8-1/2 x 4,  9-1/2 x 6-1/2 x 4-1/2

Popular Fluting: B Flute

Popular Styles: Indestructo, Lock Front

Standard Size Custom Book Boxes

Clothing and apparel

Popular Sizes: 12-1/4 x 9-1/4 x 4, 15 x 12 x 4

Popular Fluting: B Flute

Popular Styles: Lock Front Mailer

Custom Mailers in Standard Sizes

Coffee /tea

Popular Sizes: 10 x 6 x 6, 11 x 9 x 4

Popular Fluting: B Flute

Popular Styles: Indestructo, Lock Front

Standard size custom mailer boxes

Custom Sizes and Inserts Available!

Again, there are no standard sizes for custom packaging. But we have a wide variety that should fit your needs. If not, no problem! We can size a mailer and/or insert to fit your product. We do it every day! There will be tooling expenses, but this does ensure that your product is well protected with the best fit possible.

 

Please Contact Us Today

As always, if you have any questions on any of our products or services, one of our branded packaging advisors is standing by to assist, with decades of experience behind them. Want to know more about custom packaging options? Please call us at 630-551-1700 or contact us via email at www.SalazarPackaging.com.

 

Related Posts:

https://www.salazarpackaging.com/our-semi-custom-solution-for-e-commerce-dtc-boxes/

https://www.salazarpackaging.com/save-money-with-our-stock-cutting-dies-for-dtc-e-commerce-semi-custom-boxes/

https://www.globeguardproducts.com/industry-experts/boxes/stock-packaging-solutions-vs-custom-packaging-solutions-which-option-is-best-for-your-dtc-startup-and-business/

https://www.globeguardproducts.com/industry-experts/boxes/branded-packaging-checklist-subscription-e-commerce-box-programs/

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